Hydrogen Engine Working (Guide 2025)

In this blog, understand what is hydrogen engine, what are its types, hydrogen engine working and more..

What is a Hydrogen engine?

A hydrogen engine is a type of engine that uses hydrogen gas as a fuel source to produce mechanical power, either through combustion or electrochemical reaction, with minimal or zero harmful emissions.

Hydrogen Engine types?

There are two main types of hydrogen engines, each with distinct characteristics:

  1. Hydrogen Internal Combustion Engine (H2-ICE):
    • Burns hydrogen in a modified internal combustion engine.
  2. Hydrogen Fuel Cell Engine (FCEV):
    • Uses a fuel cell to convert hydrogen into electricity, which then powers an electric motor.

What is the difference between hydrogen internal combustion engine and hydrogen fuel cell

FeatureHydrogen ICEHydrogen Fuel Cell (FCEV)
Working PrincipleBurns hydrogen in an engineConverts hydrogen to electricity in a fuel cell
OutputMechanical powerElectrical power (then to motor)
EfficiencyLower (about 25–30%)Higher (around 50–60%)
EmissionsMostly water, minor NOxPure water vapor only
Noise LevelSimilar to petrol/diesel enginesVery quiet (like electric vehicles)
Technology MaturityEasier to adapt from existing enginesMore advanced, but needs more R&D
MaintenanceSimilar to conventional enginesFewer moving parts, lower maintenance
Vehicle ExamplesModified Toyota Corolla (prototype)Toyota Mirai, Hyundai Nexo
Refueling Time3–5 minutes3–5 minutes
Driving ExperienceLike a traditional carSmooth and quiet like EV

How does Hydrogen internal combustion engine works?

1. Hydrogen Fuel Intake

  • Hydrogen (H₂) gas is stored in a high-pressure tank.
  • Enters the engine through fuel injectors.
  • Air (O₂) from the atmosphere is also drawn in.

➡️ Reactants:
2H₂ (gas) + O₂ (gas) (from air)

Hydrogen Engine working line diagram

2. Compression Stroke

  • Piston moves up.
  • Compresses Hydrogen + Air mixture inside the cylinder.

🛠️ No chemical reaction yet – just mechanical compression.

3. Ignition / Combustion Stroke

  • A spark plug ignites the compressed hydrogen-air mix.
  • Hydrogen burns rapidly, releasing energy and high-pressure gas.

Combustion Reaction as follows : 2H₂ + O₂ → 2H₂O + heat

➡️ Products:

  • Water vapor (H₂O)
  • Large amount of heat energy

4. Power Stroke

  • The expanding hot gases push the piston down.
  • Converts chemical energy into mechanical energy.
  • This drives the crankshaft, which powers the vehicle.

➡️ No new reaction – mechanical conversion of heat to motion.

5. Exhaust Stroke

  • The piston moves up again, pushing out exhaust gases through the exhaust valve.

➡️ Exhaust Products:

  • Water vapor (H₂O)
  • Small amount of Nitrogen Oxides (NOx) (if combustion temperature is high)

⚠️ NOx formation (undesired side reaction):

N₂ + O₂ → 2NO (at high temperatures)

hydrogen engine working step by step process with chemical reaction

How does Hydrogen Fuel Cell Engine Works?

1. Hydrogen is stored

Hydrogen gas (H₂) is kept in high-pressure tanks in the vehicle.

2. Air is taken in

The system pulls in air from the environment. This provides oxygen (O₂) for the chemical reaction.

3. Fuel cell reaction starts

Hydrogen enters the anode side of the fuel cell. Here, each hydrogen molecule splits into:

  • Protons (H⁺) – pass through a membrane.
  • Electrons (e⁻) – flow through a wire (creating electricity).

4. Electricity powers the motor

The flow of electrons powers the electric motor, which moves the vehicle.

5. Reaction at the cathode

On the other side (cathode), protons, electrons, and oxygen combine to form water (H₂O).

6. Clean exhaust

The only emission from the tailpipe is water vapor – no pollution.

Hydrogen fuel cell working with chemical reaction